abstract |
A silicon-enriched aluminide coating for a superalloy article has a composite microstructure including a plurality of bands of silicon rich phases (S1, S2, S3) and a plurality of bands of aluminum rich phases (A1, A2, A3), these bands being spaced apart through the thickness of the coating. The composite microstructure is created by depositing a slurry containing both silicon and aluminum in elemental or pre-alloyed form on the article and heating the coated article above the melting temperature of aluminum to cure the coating, the depositing and curing steps being repeated at least once before diffusion heat treating the resulting layers. Thereupon, all the above process steps are repeated at least once. |