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filingDate 2005-05-26^^<http://www.w3.org/2001/XMLSchema#date>
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publicationDate 2011-06-28^^<http://www.w3.org/2001/XMLSchema#date>
publicationNumber US-7967919-B2
titleOfInvention Process for producing self-assembled rare earth-iron bonded magnet and motor utilizing the same
abstract The present invention provides a method for manufacturing a self-organized rare earth-iron bonded magnet, including: a first step of covering a rare earth-iron magnet powder with oligomer or prepolymer in which one molecule includes at least two or more reactive ground substances to provide a surface-treated magnet powder; a second step of melting and kneading stretchable polymer and the surface-treated magnet powder to coarsely crush the resultant material to provide a granule; a third step of dry blending the granule with hardener to provide a compound; a fourth step of compressing the compound under temperature conditions by which the oligomer or prepolymer, the polymer, and the hardener are caused to melt and to flow to provide a green compact; a fifth step of causing the green compact to be a self-organized rare earth-iron bonded magnet by reacting the oligomer or prepolymer, and polymer with the hardener; and a sixth step of stretching the bonded magnet to transform the shape to any of a circular-shape or a circular arc-like shape.
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