Abstract
Image processing techniques are widely used within automotive series production, including production of electronic control units (ECUs). Deep learning approaches have made rapid advances during the last years, but are not prominent in those industrial settings yet. One major obstacle is the lack of suitable training data. We adapt the recently developed method of domain randomization to our use case of 3D pose estimation of ECU housings. We create purely synthetic data with high visual diversity to train artificial neural networks (ANNs). This enables ANNs to estimate the 3D pose of a real sample part with high accuracy from a single low-resolution RGB image in a production-like setting. Requirements regarding measurement hardware are very low. Our entire setup is fully automated and can be transferred to related industrial use cases.
Zusammenfassung
Bildverarbeitungsmethoden sind in der Serienproduktion von Fahrzeugteilen weit verbreitet, wie zum Beispiel in der Produktion von elektronischen Steuergeräten. Ansätze mit tiefen neuronalen Netzen mit vielen Schichten (Deep learning) haben in den vergangenen Jahren beeindruckende Fortschritte gemacht, werden jedoch aktuell in diesem industriellen Umfeld nur begrenzt eingesetzt. Ein häufiges Hindernis ist dabei der Mangel an ausreichenden Trainingsdaten. Wir adaptieren eine kürzlich entwickelte Methode der zufälligen Veränderung von Bildern zur Verbesserung der Robustheit unter anderen Bedingungen (Domain randomization) für unsere Anwendung der 3D-Lageerkennung bei Gehäusebauteilen von Steuergeräten. Wir erzeugen ausschließlich künstliche Trainingsdaten mit einer hohen visuellen Vielfalt, um tiefe neuronale Netze zu trainieren. Dadurch können tiefe neuronale Netze die 3D-Orientierung eines echten Musterbauteils mit einer hohen Genauigkeit schätzen. Dies ist anhand eines einzigen Bildes aus einer produktionsähnlichen Umgebung mit hoher Genauigkeit möglich. Die Anforderungen an die Messeinrichtung sind sehr niedrig. Alle Vorgänge in unserem Ansatz laufen automatisch ab und lassen sich auf ähnliche Anwendungen transferieren.
About the authors
Simon Bäuerle works in a joint research project of the Institute for Automation and Applied Informatics at the Karlsruhe Institute of Technology and the Robert Bosch GmbH in Reutlingen. Research interests: Machine learning, image processing, industrial AI.
Moritz Böhland works at the Institute for Automation and Applied Informatics at the Karlsruhe Institute of Technology. Research interests: Machine learning, data mining, image processing.
Jonas Barth works at the Robert Bosch GmbH in Reutlingen. Research interests: Applied machine learning, data science, industrial AI.
Markus Reischl is head of the research group “Machine Learning for High-Throughput Methods and Mechatronics” of the Institute for Automation and Applied Informatics at the Karlsruhe Institute of Technology. Research interests: Man-machine interfaces, image processing, machine learning, data analytics.
Andreas Steimer works at the Bosch Center for Artificial Intelligence at the Robert Bosch GmbH in Renningen. Research interests: Machine learning, data science, industrial AI.
Ralf Mikut is Head of the Research Area Automated Image and Data Analysis at the Institute for Automation and Applied Informatics at the Karlsruhe Institute of Technology and Speaker of the Helmholtz Information and Data Science School for Health (HIDSS4Health). Research interests: Computational intelligence, data analytics, modelling and image processing with applications in biology, chemistry, medical engineering, energy systems and robotics.
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Author contributions: We describe the individual contributions of Simon Bäuerle (SB), Moritz Böhland (MB), Jonas Barth (JB), Markus Reischl (MR), Andreas Steimer (AS) and Ralf Mikut (RM) using CRediT [4]: Writing – Original Draft: SB; Writing – Review & Editing: MB, JB, MR, AS, RM; Conceptualization: SB, JB, AS, RM; Investigation: SB, MB; Methodology: SB; Software: SB, MB; Supervision: JB, MR, AS, RM; Project Administration: JB, RM; Funding Acquisition: JB.
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